kxr maxxer 250 300 Werkstatthandbuch : Seite 109

Microfiches
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Seite 110

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          8. CYLINDER/PISTON                                    ATV 300/250

                                                  "IN" Mark
 PISTON INSTALLATION
 Remove any gasket material from the
 crankcase surface.




                                                 IN
 Be careful not to drop foreign matters
   into the crankcase.

 Install the piston, piston pin and a new
 piston pin clip.
 · Position the piston "IN" mark on the
      intake valve side.
    · Place a clean shop towel in the
      crankcase to keep the piston pin clip
      from falling into the crankcase.



 CYLINDER INSTALLATION
 Install the dowel pins and a new cylinder
 gasket on the crankcase.
 Coat the cylinder bore, piston and piston
 rings with clean engine oil.
 Carefully lower the cylinder over the piston
 by compressing the piston rings.
 · Apply proper clean engine oil around
      cylinder wall.
    · Be careful not to damage or break the
      piston rings.
    · Stagger the ring end gaps at 120° to the
      piston pin.




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