14. FRONT WHEEL/FRONT SUSPENSION/
STEERING SYSTEM ATV 300/250
Bushes
Inspect the lower front arm.
Cracks/bends/damage Replace.
Do not attempt to straighten a bent arm,
this may dangerously weaken the arm.
Inspect bushes.
Wear/damage Replace.
INSTALLATION
Reverse the "FRONT SUSPENSION
REMOVAL AND INSPECTION"
procedures.
Apply the grease onto the bushes and
inner collars
Install the lower and upper front arms nuts
onto the frame and tighten the nuts.
Torque: 4.5 kgf-m (45 N-m, 32 lbf-ft)
Install the steering knuckle onto the upper
and lower front arms and tighten the nuts.
Torque: 3 kgf-m (30 N-m, 33 lbf-ft)
Install the tie-rod and washer onto the
steering knuckle and tighten the nut.
Torque: 2 kgf-m (20 N-m, 15 lbf-ft)
Install the all cotter pins and band ends of
cotter pins.
Always use a new cotter pin.
Apply the grease onto the bush, then install
the shock absorber and tighten the upper
mount and lower mount bolts.
Torque: 4 kgf-m (40 N-m, 29 lbf-ft)
Install the front wheel hub (page 14-6),
caliper (page 13-10) and front wheel. (page
14-3)
14-12
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