new pulsar 125 Werkstatthandbuch : Seite 78

          8. STARTER MOTOR/GENERATOR/LEFT CRANK-
   CASE COVER/STARTER CLUTCH/CAMSHAFT                                       Pulsar     CK   125


 Remove the push rod holder bolt.
 Remove the push rod holder.
 Check the bearing push rod for proper
 operation.
 Check the bearing push rod and O-ring for
 wear or damage.                                                                                   Push the
                                                                                                   rod into
 Installation                                                                                      holder
 Install the bearing push rod by pressing it in
 squarely and then tighten the bolt.
                                                                                       O-ring
 Make sure to install the two aluminum
    washers.


                                                                            Spring     Set Piece
 CAMSHAFT INSTALLATION
                                                       Cam Gear
 Install the cam by aligning the punch mark
 on the cam gear with the punch mark on the
 timing gear.
 Install the washer, camshaft, spring and
 camshaft set piece and then tighten the bolt.                    Punch
                                                                  Marks
 Torque: 0.81.2kg-m
                                                       Timing Gear


                                                                            Camshaft

 STARTER GEAR INSTALLATION                                     Set Plate

 Install the starter gear and set plate and then
 tighten the bolt.
 Torque: 0.81.2kg-m




 GENERATOR INSTALLATION
 Install the generator flywheel. Hold the
 flywheel with a flywheel holder and tighten             Starter Gear
 the flywheel lock bolt.
                                                   Flywheel Holder
 · Install the flywheel by aligning the
      groove in the flywheel with the key on
      the crankshaft.
    · When installing, be careful not to
      damage the starter clutch rollers.

 Torque: 4.05.2kg-m
  Special
 Flywheel Holder             E021
                                                                        Lock Bolt
8-5