new pulsar 125 Werkstatthandbuch : Seite 111

          11. FRONT WHEEL/SUSPENSION/
    STEERING                                                             Pulsar   CK    125

                                                                    Oil Seal
 Remove the dust seal and snap ring. Take
 out the oil seal and circlip.
 · Do not damage the bottom tube when
     taking out the oil seal and circlip.
   · Be sure to replace the removed oil seal
     and circlip with new ones during
     assembly.



                                                             Snap Ring


 INSPECTION
 Measure the front fork spring free length.
 Service Limit: 550mm replace if below
 Replace the spring with a new one if it
 exceeds the service limit.




 Set the front fork tube in V blocks and
 measure the tube runout.
 Service Limit: 0.2mm replace if over




                                               Piston Ring   Return Spring     Piston
 Check the front fork tube, bottom tube and
 piston for abnormal wear or damage and
 replace if necessary.
 Check the front fork piston ring for wear.
 Check the return spring for weakness or
 damage.




                                               Front Fork Tube           Front Fork Bottom Tube

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