1. GENERAL INFORMATION PEOPLE 125/150
SERVICE PRECAUTIONS Hold the connector body when connecting
or disconnecting it.
Make sure to install new gaskets, O-rings,
circlips, cotter pins, etc. when Do not pull the connector wire.
reassembling.
Check if any connector terminal is bending,
When tightening bolts or nuts, begin with protruding or loose.
larger-diameter to smaller ones at several
times, and tighten to the specified torque The connector shall be inserted
diagonally. completely.
If the double connector has a lock, lock
Use genuine parts and lubricants. it at the correct position.
Check if there is any loose wire.
When servicing the motorcycle, be sure to
use special tools for removal and Before connecting a terminal, check for
installation. damaged terminal cover or loose
negative terminal.
After disassembly, clean removed parts.
Lubricate sliding surfaces with engine oil Check the double connector cover for
before reassembly. proper coverage and installation.
Apply or add designated greases and Insert the terminal completely.
lubricants to the specified lubrication Check the terminal cover for proper
points. coverage.
Do not make the terminal cover opening
After reassembly, check all parts for proper face up.
tightening and operation.
Secure wire harnesses to the frame with
When two persons work together, pay their respective wire bands at the
attention to the mutual working safety. designated locations.
Tighten the bands so that only the insulated
Disconnect the battery negative (-) terminal surfaces contact the wire harnesses.
before operation.
When using a spanner or other tools, make After clamping, check each wire to make
sure not to damage the motorcycle surface. sure it is secure.
After operation, check all connecting Do not squeeze wires against the weld or
points, fasteners, and lines for proper its clamp.
connection and installation.
When connecting the battery, the positive After clamping, check each harness to
(+) terminal must be connected first. make sure that it is not interfering with any
After connection, apply grease to the moving or sliding parts.
battery terminals.
Terminal caps shall be installed securely. When fixing the wire harnesses, do not
make it contact the parts which will
If the fuse is burned out, find the cause and generate high heat.
repair it. Replace it with a new one
according to the specified capacity. Route wire harnesses to avoid sharp edges
or corners. Avoid the projected ends of
After operation, terminal caps shall be bolts and screws.
installed securely. Route wire harnesses passing through the
side of bolts and screws. Avoid the
When taking out the connector, the lock on projected ends of bolts and screws.
the connector shall be released before
operation.
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